Ultra-thin diamond grinding shanks have emerged as a revolutionary tool in the field of precision machining of hard materials such as glass and ceramics. Their design concept and manufacturing process are the key factors contributing to their excellent performance.
The use of brazing technology in the manufacturing of these grinding shanks is a significant advantage. Brazing allows for a strong and reliable bond between the diamond particles and the substrate. Compared with traditional bonding methods, brazed diamond tools can withstand higher cutting forces and temperatures, reducing the risk of diamond shedding during the machining process. For example, in a high - speed cutting test, brazed diamond grinding shanks showed a 30% reduction in diamond loss compared to non - brazed counterparts.
The high - manganese steel substrate also plays a crucial role. High - manganese steel has excellent toughness and wear resistance. It can effectively support the diamond particles during cutting and grinding operations, ensuring the stability of the tool. In addition, the high - manganese steel substrate can absorb shock and vibration, which is beneficial for improving the surface quality of the workpiece.
The ultra - thin design of these grinding shanks brings several benefits in terms of flexibility and safety. With a thickness that can be as thin as 0.1mm, they can access narrow spaces and perform intricate operations that traditional tools cannot achieve. For instance, in the production of high - end mobile phone glass screens, ultra - thin diamond grinding shanks can precisely grind the edges and corners, achieving a high level of precision.
In terms of safety, the ultra - thin design reduces the contact area between the tool and the workpiece, which in turn reduces the cutting force and heat generation. This not only protects the tool from excessive wear but also reduces the risk of workpiece damage. According to statistics, the use of ultra - thin diamond grinding shanks can reduce the scrap rate of glass products by up to 20% in the precision machining process.
When it comes to glass and ceramic materials, ultra - thin diamond grinding shanks show outstanding performance. In glass processing, they can ensure a smooth cutting edge, which is crucial for the appearance and strength of glass products. For example, when cutting glass for display panels, the smooth cutting edge can prevent light leakage and improve the visual effect.
In ceramic processing, these grinding shanks can effectively reduce the chipping and cracking of ceramic products. The operation skills mainly include proper selection of cutting parameters such as cutting speed, feed rate, and cutting depth. By adjusting these parameters according to the specific characteristics of the ceramic material, the best processing effect can be achieved.
Ultra - thin diamond grinding shanks have both cutting and grinding functions. The cutting function can quickly separate the workpiece, while the grinding function can further improve the surface quality of the workpiece. In the production of glass lenses, the cutting function can be used to rough - cut the glass blank, and then the grinding function can be used to polish the surface to achieve high - precision optical performance.
This dual - function feature can significantly improve the product quality. The surface roughness of the workpiece can be reduced by up to 50% compared with using single - function tools, which is very important for high - end products that require high surface finish.
Compared with traditional tools, ultra - thin diamond grinding shanks have obvious advantages. Traditional tools often have a larger thickness and lower cutting efficiency. In a comparative test of processing glass plates, traditional tools took about 30 minutes to complete the processing of a single piece, while ultra - thin diamond grinding shanks only needed 15 minutes, doubling the processing efficiency.
In addition, traditional tools are more likely to cause damage to the workpiece, resulting in a higher scrap rate. Ultra - thin diamond grinding shanks, with their excellent performance in cutting and grinding, can effectively solve these problems.
In the future, ultra - thin diamond grinding shanks are expected to have a wider application in the field of precision machining. With the continuous development of high - tech industries such as electronics and optics, the demand for high - precision glass and ceramic products is increasing. Ultra - thin diamond grinding shanks, with their excellent performance, will surely play an important role.
The market for ultra - thin diamond grinding shanks is also very promising. As more and more manufacturers recognize their advantages, the demand will continue to grow. If you are looking for a high - performance tool for precision machining, don't miss out on our ultra - thin diamond grinding shanks. Click here to learn more about our products!
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