The vacuum brazed diamond grinding discs developed by Henan Youde Superhard Tools Co., Ltd. are a revolutionary product in the casting industry. These discs are designed with high - precision technology, which ensures a sharp cutting edge. The diamond particles on the grinding disc are firmly bonded through the vacuum brazing process, with a bonding strength that can reach up to 80MPa. This strong bonding allows the grinding disc to maintain its sharpness during long - term use.
In terms of durability, the vacuum brazed diamond grinding discs have an outstanding performance. Under normal working conditions, they can last up to 500 hours of continuous use, which is 3 - 5 times longer than traditional grinding discs. This significantly reduces the frequency of tool replacement, saving both time and cost for the casting processing enterprises.
These grinding discs are suitable for a wide range of materials, including cast iron, steel, and non - ferrous metals. In the casting industry, they are mainly used for removing metal burrs and excess parts of castings. For example, in the production of automotive engine castings, the vacuum brazed diamond grinding discs can quickly and accurately remove the burrs on the surface of the castings, improving the surface finish of the products.
In the aerospace industry, where high - precision and high - quality castings are required, these grinding discs can also play an important role. They can ensure the dimensional accuracy of the castings and improve the overall quality of the products.
One of the significant advantages of the vacuum brazed diamond grinding discs is their safety and dust - free design. During the grinding process, the special structure of the grinding disc can effectively reduce the generation of dust. Tests show that the dust emission can be reduced by up to 80% compared with traditional grinding methods. This not only creates a safer and healthier working environment for workers but also reduces the risk of equipment damage caused by dust.
The vacuum brazed diamond grinding discs are available in both standard and customized sizes. The standard sizes are suitable for most common casting processing scenarios, which can meet the basic needs of enterprises. For some special - shaped castings or specific processing requirements, Henan Youde Superhard Tools Co., Ltd. can provide customized grinding discs. The customization process usually takes 7 - 10 working days, and the company can customize the size, shape, and diamond particle distribution according to the customer's specific needs.
A well - known casting enterprise in the industry has been using the vacuum brazed diamond grinding discs for more than a year. Before using these discs, the enterprise's casting processing line had to stop for tool replacement every 100 hours on average, and the surface finish of the castings was not satisfactory. After using the vacuum brazed diamond grinding discs, the stop - time for tool replacement was reduced to once every 500 hours, and the surface finish of the castings was improved by 30%. This shows that the use of these grinding discs can effectively reduce downtime and improve productivity.
The vacuum brazed diamond grinding discs have passed a series of international quality certifications, such as ISO 9001:2015. This ensures the high - quality and reliability of the products. In addition, Henan Youde Superhard Tools Co., Ltd. provides comprehensive after - sales service. The company has a professional technical support team, which can provide 24 - hour online technical support and on - site service within 48 hours in case of any problems.
If you are looking for a high - performance grinding tool to improve your casting processing efficiency and quality, the vacuum brazed diamond grinding discs are your ideal choice. Click here to learn more information or request a quote.
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